Saturday, March 31, 2012
I need a wife
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Friday, March 30, 2012
A Note on the Passing of a Woodcarver
George
Reinfried 1932-2010
As a relative
youngster in the woodcarving world, I have witnessed the passing of many older
woodcarvers. Each has been special in
his or her own way, and I have felt the usual feelings one does when a mentor,
friend or colleague leaves this world but the recent passing of George
Reinfried, 78, of Lancaster
Pennsylvania, has had a profound effect, not only on me but on the woodcarving
world at large. For those of us lucky enough to have known George, there are no
further words needed. He was a humble
man who probably would have preferred not to have any fuss made about him but
for those of you who never had the pleasure of meeting George, allow me a
moment. I know George will forgive
me.
George Reinfried
was a simple man, leading a quiet life.
He was born and died in Lancaster, Pennsylvania.
He was married to his wife Ann for 29 years. Together, they raised 8 children,
had 12 grandchildren and 8 great-grandchildren.
He was a printer for the National Cash Register Company for 25 years and
was an avid hunter, fisherman, camper and golfer. He was a man of faith and a
member of the Emmanuel Lutheran Church in Lancaster. He found no greater way to spend his
retirement than to be in the company of his beloved family. These things alone
would have been a great legacy for the average man. But George was not your
average man. George was a woodcarver.
George had never
planned to be a woodcarver but the day that George met Jack Miller of the
Lancaster Woodcarving Club at a woodcarving show, the direction that George’s
life would take changed dramatically. What began as a hobby to pass the time in
his retirement years soon became a passion to promote woodcarving in his corner
of the world. Jack, already an accomplished carver, invited George to start
carving with him in the evenings and George took him up on his offer. Georges’
first carving was a labor of love, a cane with his pointer Katie on it, his
beloved dog who had just passed away. George continued on his personal carving
journey in his basement workshop and could often be found on nicer days,
carving out on the patio. He graced his
family with many a wonderfully carved gift. George also found that he enjoyed
carving birds, with each and every little feather burned into the wood. George
eventually joined the Lancaster Woodcarving Club. Along the way, he also became
a member of many other woodcarving groups, the York Carving Club, the American
National Cane Club and
a small group of guys that would get together each week in
Ted McClains garage. they
kept the number to 7 members and called themselves the
WoodBee Carvers. The story could end here but the best is yet to be. As George got deeper into woodcarving, he and
his wife, Ann began accompanying Jack Miller, traveling in their RV to other
carving events throughout the country. After traveling to a large woodcarving
roundup in Evart, Michigan
a few times, where free carving instruction was being offered, George had an
idea. “Why don't we have anything like this on the east coast? Lets give it a
try.” Sandy Holder of the
Michigan Roundup reassured, “If you have it, they will come.” With the support
of his wife, Ann and Jack Miller, he
contacted family friends Al and Cindy Waiter who just happened to be the owners
of a large camp ground in Honesdale PA, high up in the Pocono
mountains. There was no
stopping George. He just kept talking about it and dreaming his dream. In 2003,
George and Jack began contacting
talented carving instructors around the country. Ann contacted lots of carving
clubs to get the word out. The Northeast Woodcarvers roundup, which became
known as the NEWR was underway. As a result of the first NEWR, a caving club
was formed at Cherry ridge. Bob Muller
and the Cherry Ridge Woodcarving Club got involved in this endeavor and things just took
off. George, Ann, Jack Miller and the Cherry Ridge Carvers
have since been organizing this annual event.
The NEWR now attracts
approximately 300 woodcarvers from all over the east coast, from Canada
to Florida. Its premise being that it was a place for
woodcarvers to get free excellent instruction from skilled instructors and
while it excelled in its intended goal, I find the NEWRs greatest achievement
was the camaraderie among woodcarvers that it has fostered. There was “something for everyone” at the
NEWR, carving contests, pot luck suppers, non-carving classes, beginner classes
and classes for children as young as 14, ice cream socials, trips into
Honesdale, Pa for Music in the Park, sing-alongs and funny presentations by the
instructors. George was the leader of a merry bunch of misfits and cut-ups, who
made the NEWR special. What I personally
will always remember was the twinkle in his eyes when he laughed. It was contagious. George set the tone for
the NEWR and down played any of the work involved with organizing it. The NEWR
was playtime for George, often sneaking into town to partake in huge bowls of
ice cream with dear friends. If he had one fault, it was said that George could
not talk and carve at the same time and woe-be-gone to the carvers who sat in a
class that George also took. There would be much more laughing than carving
going on.
George also had a
more serious side as a woodcarving promoter on a national level and became a
personal mentor of mine as he playfully cajoled me into becoming a NEWR
instructor. I was already an instructor for the Parks Dept in New
York City but George did not understand that teaching
in a city of 9 million people was immensely less intimidating than joining the
ranks of his esteemed carving instructors at NEWR. It took him a few years and he never let up
on me, never let me doubt myself as he put his gentle hand on my back and
pushed. That’s who George was, a playful
man with a big heart, who encouraged children and adults to try their hand at
carving, much as Jack Miller had once done for him. He even helped his wife
start carving.
The Lancaster Woodcarving Club awarded
George their highest
honor, the John Harrington Award, not just for carving but
for participating in all
club activities. Jay Herr and George started beginner
carving in the Park and it had
been held each fall in Lancaster.
He and Ann were contacted by a woman that taught home school and asked if it
would be possible for their club to teach 14 students for 10 weeks, 3 hours a
week. Of course George said no problem, and in turn George and Ann approached
the Lancaster Woodcarving Club members and had many willing to participate, and
now for the last 6 years the club has been teaching students age 14 - 18.
George also started inviting guest carvers, Floyd
Rhadigan, Mike Bloomquist, and Don
Dearolf for seminars at the Lancaster Woodcarving club, George handled all
details.
Two years ago, George thought it would be great to
have carving seminars held in a beautiful building in the Lancaster
County Park,
with his wife, Ann cooking breakfast and lunch. Forty carvers attended. The
instructors were Pete LeClair, Don Dearolf, Jan Oegema and Bob Statlander.
Georges’ story
could end here, but it doesn’t. His true
legacy is yet to be seen as George has had a direct hand in beginning and
improving the carving careers of many a talented woodcarver. Ann and Jack
Miller will, no doubt, continue to be driving forces behind the dream that
George once envisioned. There will be
more carving and more laughing as the NEWR has now become bigger than George,
Ann and Jack could have foreseen. It has taken on a life of its own. This year
will be a tough one for the NEWR as the pain of losing George will be a fresh
wound on the hearts of many. Among the
din of all the carvers talking and laughing and the instructors teaching, there
will be an unplanned moment of silence when I will swear I can hear Georges mischievous
laugh float through the air. I will choke back a sob and I will smile. Thank You George Reinfried! Thank You for all
you’ve done for the woodcarving world but more importantly, thank you for who
you were, a humble giant. George will be
looking down on us from that golden workbench which is magically always clean,
where the tools are impossibly always sharp, the wood is wonderfully sweet and
carvings actually get finished in a timely manner. He will still be laughing and smiling. He
will still be George, my friend.
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Chisel Sharpening and Repair
To
start with you should determine if the chisel has to be sharpened or repaired.
Sharpening a Chisel
Clamp the chisel into a fixed table vise so that the taper
or bevel is facing up. To determine what grit to start the sharpening process
with check to see how sharp the edge is. If it is very dull but still has some
bite start with 400 grit wet/dry paper or stone. If you use paper put it on a
block to make the paper sit even on the bevel. Make sure to lay the block or
stone flat on the bevel. It doesn’t matter if this is a round, flat or “V”
chisel. Press down evenly on the block with a slight more pressure to the front
or cutting edge side. Use the back and forth motion or round and round motion.
But do not rock the block or stone back and forth. A good way to see where you are sharpening is
taking place on the bevel is to see where your scratches from the paper or
stone are taking place. When you can see that your edge is getting sharper you
can advance on to the 600 grit paper and after you have done a few strokes and
advanced the sharpened edge go onto the 800 grit. Do the same with the 1,000
and the 2,000 grit papers. After this you will want to use the 10,000 grit
paste on the leather strop. You can use a flat strop on the bevel and on the
inside use a strop that is wrapped on a dowel. The inside of your chisel will
determine the radius of the dowel. Do the majority of the stropping with the
flat strop on the bevel side and clean the burr off with the round strop on the
opposite side.
Again when you are sharpening the chisel do not rock the
sharpener back and forth because what happens is you will set up a convex bevel
and it will have very little if any bite going into the wood, To determine if
the bevel has a convex area put the
bevel down on a flat area if you can see a crown or a convex surface it is time
for a repair.
Repair A Convex Bevel
If your chisel is not too hard you can use a good or
new file. If the file slide off of it you will have to resort to the slow
speed belt sander. Use a course, 80 grit belt,
Determine the angle you want when you are finished and work toward that
angle. Press the convex area lightly on
the belt for a two seconds and determine how hot the metal is getting. To do
this you will have to touch the sharpened end to determine the heat. You don’t
want it over a hundred degrees Fahrenheit. Dunk it in the water to keep it
cool. Also yopu can press on for 2 second and off the belt for two seconds then
back on for 2 seconds. Keep on dunking it every onces in a while. Don’t get in
a big hurry with this process because you can make lots of work for yourself if
the chisel turns brown or blue in color from sharpening. If this happens the
structure of the steel has been changed to get it back to a normal harness for
this steel it will have to be re-tempered. So go slow. In this case slow
is fast. After you have taken the convex out and you have the angle on the
bevel you want then you can start with the 400 grit and use the sharpening
instructions above. Remember avoid the rocking motion with the sharpener be it
the paper or the stone . To do this watch where your scratches are taking
place.
Repair a Hollow Bevel Chisel ( Recess bevel on the round chisel )
This will happen if the back of the bevel has been
sharpened too much. To recognize this you will see the inside or bottom side of
the chisel goes back and the shape looks elongated.
Take a new or good file and file the cutting edge
straight. This means knocking the corners back. Then get the bevel you want
either with the file or belt sand as above. If you are using the belt sander do
it slowly and lightly so as not to cause
too much heat in the metal. After the corners have been knocked back then get
the bevel you want. Watch the bevel it maybe convex at this point too and this
will have to be straightened out also. When this has all been straightened out
then use the sharpening method to touch up the edge to where you want it.
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An Intoduction to Classical Carving
Carving Safely
Be Alert!!! Keep a well stocked first aid kit nearby as
eventually you will cut yourself. Keep
you’re your tools sharp and in good condition. Remove unnecessary items from your
workspace. Use carving gloves and tape
to protect hands and fingers until you have the experience to go without
them. Pay attention to the direction
your tool will take if it slips. Protect
your fellow carver when carving in close quarters. Do not carve on your lap. Keep all body parts out of a tools path. Try not to carve towards yourself and if you
must, use part of your arm/hand as an anchor to prevent the tool from injuring
you. Use hold-down devices such as
clamps, vices, carving hooks/sleds, rubber mats or carving arms and carver’s
screws. Remember that most carving injuries happen when reaching for and
putting away tools. If you don’t know
how to do something safely, ask someone who does!!! Listen to the little warning voice in your
head.
I choose to teach classical woodcarving because it is
important to me that this knowledge not be lost and it seems almost no one is
teaching it today. After doing much research, I understand my place as it
relates to the tradition of historical woodcarving. There is a reason that this knowledge has
been passed down through time, simply put, it works!
Classical
Carving
Classical carving is not a new way of
carving; it is the oldest recognized form of carving. Classical carving does not refer to any style
of finished carving but involves the method used to carve something. It is a system of techniques which stresses
safety, efficiency, speed, ergonomics and tool specific knowledge. Classical, or traditional woodcarving, traces
its beginnings back through time although no one is really sure when it came into
use. It is a method which has been handed
down through the generations, from master to apprentice, from father to son and
in the modern age, from teacher to student.
It began sometime before 1000 a.d in Europe. Classical carving relies heavily on the use
of a v-tool or veiner with stop- stop cut only being used when absolutely
necessary. It should be accomplished on
a proper work bench, the height of which should be one palm-width below the
point of your elbow. It is important the
carver stand in order to get the maximum benefit of leverage.
Classical carving may or
may not involve the use of a mallet to maximize the strength of a stroke of a
carver’s tool. Woodcarvings should be
securely fastened to the workbench in any manner available and suitable for the
carving being produced. You may use
vices, clamps, smaller carvings being glued onto larger surfaces or in the case
of in-the-round carvings, a “carver’s screw”.
Instead of moving the carving, the carver moves around the carving and
learns to use both hands to add great efficiency to his method. It is to the advantage to the carver to learn
to become ambidextrous while carving and also to learn the proper way of
holding their tools while carving. The
coordinated use of both hands can not be understated as it will bring the greatest
efficiency to any technique. You have to be able to work with your left as well
as your right hand. If you can't, there will be certain cuts you cannot do.
Both hands should always be kept behind the cutting edge. Speed
will come from the repetition of
using these techniques over time.
It is very important for a carver to get to know
their tools and what they can do. For
the most part, a single chisel or gouge is capable of making 4 different cuts.
#1 almost horizontal to the wood with the bevel
facing down
#2 almost horizontal to the wood with the bevel
facing up (upside down)
#3 with the shaft vertical to the wood (stop cut)
#4 with the shaft held angled and vertical to the
wood (slicing cut)
In
order to carve efficiently, you must get familiar with the tools you have at
hand and pick the proper tool for the cut you want to make. A carver who practices classical carving will
accumulate a wide variety of tools in his lifetime. It is important that these tools are kept in
good working condition and be kept cleaned and sharp. We do not whittle in classical carving but
make clean precise cuts which for the most part, will eliminate the need for
any sanding. This alone is a great
timesaver .
Carving
History
Woodcarving
in general traces its beginnings much further back in history to at least the
Paleolithic (Stone-age) era. Due to the fact that wood is an organic material,
there are no known examples of woodcarvings which have survived from before
4000 b.c. However, when we look for
stone carvings created by Neanderthal man, there are findings nearly 300,000
years old. The theory of intelligence
strongly suggests that woodcarving was a highly developed skill long before
stone carving was attempted. And that
any tool that a prehistoric man would have used to produce a stone carving,
would have been perfected as a woodcarving tool beforehand. It is debatable which came first, woodcarving
or painting, but it is generally accepted that that the first art was drawing,
using charcoal from fires to make marks on rock faces and it now is thought
that woodcarving or wood etching was the second art form in wide usage. A sharp rock scrapped across a soft piece of
wood could be used to remove some of the wood, leaving other parts behind.
Wood
itself existed before man ever stepped foot on this earth. Primitive cavemen
are sometimes depicted with a wooden club and wandering tribes probably used
branches as walking sticks. It is known that stones were affixed to
wooden handles and used as hammers and axes. Smaller, sharper stones were
affixed to thinner, longer pieces of wood to create arrows which were used for
hunting and eventually for protection from other humans. At some point,
longer and sharper pieces of stone were attached to shorter wooden handles,
thereby creating a knife-like instrument. Wood was probably one of the most
abundant resources early men made use of. It must be assumed that even
though early mans time was primarily taken up with survival related activities,
there also must have been moments when he was left to his own devices. I
would guess that the origins of art must have developed from the cavemen's
boredom. Imagine the wonder of man as he touched his flint knife to a soft wood
and realized that he could remove some of that wood, leave other parts and wind
up with something completely of his own creation. Now imagine that
caveman bringing his object back to his clan and being greeted with grunts of
awe and admiration. I think that alone would spur him on to carve again
and again until he was producing usable items for his tribe, eating implements,
personal items and hunter gatherer tools. His skill at producing
necessary items most likely elevated him above the non carving males of the
tribe. Imagine also, at the dawn of primitive religions, the skill to
carve Idols and other religious items elevated the status of woodcarver even
higher.
The
earliest known woodcarvings have been found in the hottest driest regions of
the world. It is ironic but the climate
in which the scarce trees grow is exactly the climate needed to preserve wood.
The Tomb of Hesy-Ra
In 1860, the tomb of Hesy-Ra, the
royal physician of ancient Egypt, was opened.
Eleven wooden relief carved panels were discovered to have stood the test
of time. Each of these panels measured two feet by one and one half feet. It is
estimated that theses carvings date back to 2600 B.C. The majority of these panels were in well
preserved condition. It is thought that
the wood used is either Acacia or Sycamore as these were the only carving
friendly woods known to be growing in Egypt at the time.
The
earliest three dimensional figures yet found is thought to have been carved
around 2500 B.C. The carving is three feet high and is in the usual Egyptian pose,
walking forward with both feet flat on the ground and holding a staff in one
hand.
There is even mention of
woodcarving in the ancient texts of the Bible, in the book of Exodus, Chapter
35
30-35:And
Moses said unto the children of Israel, See, the Lord hath called by name
Be-zal'e-el the son of U'ri, the son of Hur, of the tribe of Judah; And he hath filled him with the spirit of
God, in wisdom, in understanding, and in knowledge, and in all manner of
workmanship; And to devise curious works, to work in gold, and in silver, and
in brass, And in the cutting of stones,
to set them, and in carving of wood, to make any manner of cunning work.
It is thought that woodcarving was
practiced in all parts of the ancient world, very rarely have any examples
survived for thousands of years as in Egypt and China.
In Medieval Europe, Woodcarving had
,along with the other arts, became subject to mans inhumanities .Particularly
in the Dark Ages, the art of woodcarving was pretty much confined to
Monasteries as that was the only place that was safe enough practice it. Most
parts of the world experienced long periods of war and the horrors that
accompany war, looting, burning and the attempts to eradicate treasures of
those foreign cultures. From approximately 700 A.D. to about 900 A.D. the
practice of idol worshipping was strictly forbidden in some parts of Europe. Death was the punishment for the carver or
possessor of an idolic symbol. This did
not only relate to religious images but to any depiction of a human or animal
form. This is still practiced today in
some parts of the world. I had a friend,
Wendy, who moved to Saudi Arabia in the early 1980's to take a lucrative position in
an oil company. She had a vast
collection of Hummel porcelain figurines that she had shipped ahead of her in
anticipation of her arrival. Imagine her
shock and dismay, upon retrieving her Hummel's from Saudi Arabian customs
officials, finding that each and every Hummel had had their heads and faces
smashed by the authorities. Photographs
which depicted people were also subjected to this form of eradication and the
heads and faces were torn off.
Woodcarving was not the only
art form affected by these barbarian times.
All forms of arts and artists were forced underground and much of the
art work was searched out and destroyed.
It is only natural that Woodcarvers fled to the safety of Monasteries as
Monasteries and Churches had been the main employers of woodcarvers in Medieval
Europe. The woodcarving that was done
in these monasteries was mostly elaborate relief carvings done on doors and
wooden panels. Carvings done in each country in Europe
were remarkably similar which can be attributed to the carvers traveling from monastery to
monastery practicing their trade.
After the year 1000 A.D. the
arts experienced a revival in Europe known as the Renaissance period. All of the arts came
out of the darkness and oppression of the past years, with a renewed vigor and
flourished. Woodcarvers were influenced
by stone carvings and based some of their work on artifacts uncovered in parts
of Europe. In England carvings were also based on stone carvings. These
carvings were not usually statues but decorative carvings. Some of these seem
to be based on carvings done in Scandinavia. Century’s later Scandinavian
woodcarvers would seem to have been influenced by early stone carvings found in
England. Some works carved between 1000 A.D. and 1200 A.D.
can still be found in old Churches in England. Unfortunately during this time, many new carvings
were made to replace old carvings which were by then, showing their age. Almost all of these old carvings were
destroyed.
Carving
in America began with the Native American cultures. Jewelry, totems, pipes and household items
were regularly carved. Traditional
woodcarving in America evolved from the building and furnishing of timber
frame ships and buildings. Ship carvers were our first traditional sculptors of
wood as exhibited on the mastheads of the wooden ships. Other early American
carvers produced wagon wheel spokes and highly decorated stagecoaches.
As the next waves of
Europeans landed on these shores, they brought with them a wealth of
traditional carving knowledge. This was
employed mainly on the east coast as the fine furniture industry
flourished. In Philadelphia, the Chippendale-style furniture made reached the
climax of mahogany carving in America. There seemed to be a very competitive spirit among
these furniture makers and they continually tried to outdo each other, their
fine designs and execution of such shows in the elaborateness of the
pieces. Philadelphia highboys and lowboys were unmatched in beauty of
workmanship either here or in England. Richly carved feet, knees, skirts, central drawers
of highboys and lowboys, quarter columns, frets, finials and cartouches were
done in shells, scrolls, flowers, and other beautiful carvings which sometimes
was merely lines of beauty, not necessarily modeled on any realistic forms, and
usually surrounded the shell like carvings on the center of the piece. Although
mahogany was the favorite wood of the period, there was furniture made of other
woods. Some fine specimens are to be found in maple, cherry, and curly
maple. As factories began using modern
wood shaping equipment, there was less and less demand for quality woodcarving.
Subsequently, less and less young adults choose to pursue carving as a career.
Quietly, behind the scenes, in almost every town and city, folk carvers took
over where the traditional carvers left off.
Craft woodcarving came to the forefront in the late 1800's and did well
right until the mid 20th century. Almost
every house was adorned with some type of carving, from weather vanes, decorative
and functional kitchen items, picture frames and architectural moldings and
details. The skilled carver could
usually find employment. Wooden sign
makers were in huge demand as cities grew and more businesses were established.
But then something happened in America, Factories were starting to
churn out plastics and other moldable synthetics which in turn other factories
used to mass produce items that had traditionally been made out of wood.
Mass producing meant better prices for the general public, and there were less
and less people paying for woodcarvers’ skills. As the older generations
of carvers began dying off all over America, middle aged men and women
started inheriting their father's tools. Most were discarded or left to
rust, but here and there, as their own retirements approached, people started
playing with wood again for their own enjoyment. As Americans began
living longer due to advances in medicine, they had the time in retirement to
perfect their carving skills. The hobbyist carving business took off in full
flight. Clubs were formed and businesses were started to cater to these
new woodcarvers.
The Guild
System
.
. Many
European carvers believe that one of the weaknesses of carving in America is that so many carvers are
self taught. Europe used the guild system in
which carving was approached much the way that a college degree is today. The history of the European guild system
stretches back to at least the 12th century.
The members of the guild were divided into masters, apprentices, and
journeymen. The masters were the proprietors of the businesses and were
required to take on apprentices. The apprentices were bound to the masters;
they were accepted to the apprenticeship for a agreed upon sum paid to the
masters for training. The masters paid the apprentice just enough money to live
on. Often the apprentices slept in the
workshops. The amount paid and the length of time varied from one craft to
another and from one city to another. The masters had complete control over the
work and education of an apprentice but the conditions of control were set by
guild regulations. The journeymen were men who had finished their training as
apprentices and were no longer bound to the masters but could not yet attain
the status of masters. The number of masters was limited to a certain quota. A
master craftsman was a member of a guild. In the European guild system, only
master craftsmen were allowed to actually be member of the guild. To become a
master, a carver had to first become an apprentice and then in turn a
journeyman. He then had to wait until a
master died or retired, sometimes replacing his own master in the guild. He would often times have to pay a hefty sum
as his guild entrance fee and also had to produce a masterpiece before he was
even considered for election to the guild. Becoming a master was often no easy
task. In many guilds the master craftsman was regulated and had strict
obligations, one of which was to take on an apprentice (or several depending on
the craft) to help ensure the survival of the guild
Over the centuries in Europe groups of woodcarvers worked together. Technical knowledge was passed down from one
generation to another. In Europe, woodcarvers were only paid a little more
than furniture makers and were by no means rich. If they made a mistake they would have to
re-do it and if a piece broke off, they would have to glue it back on. They
couldn't lose any time with bad habits so they had to develop the most efficient
way of carving. Carvers had to learn to work with both hands. Being ambidextrous has great advantages. You can make the same cut on the right and
left side of your carving without repositioning the carving, or yourself, which
leads to much greater efficiency. When
just starting they were taught to carve with small cuts so that they always had
complete control. Like the old masters, you must have control of the tool so
that it does not run away from you and take things off that you don't want it
to. Speed will come with time and
practice
On Purchasing Carving tools
Unfortunately, buying carving tools is
an area where it pays to buy the best. Buy one or two at a time when you can
afford to. Buy quality tools by from reputable manufacturers. A cheap tool is simply that: a cheap tool and
it will frustrate you and not get used. Buy the best you can afford. If, as a
new carver, you feel you must buy a set, do not buy larger than a 6 tool
set. When buying larger sets you will
find that there will be a few tools you will never use. Learn what the different profiles can do and
buy tools for specific purposes. Keep track of which profiles you already own
so you don’t duplicate them when buying new tools. The easiest way to do this
is to take a piece of cardboard and make marks in the surface with all of your
chisels, keeping like sweeps together.
Take this cardboard with you wherever you think you may purchase new
chisels. There are differences in handles and metal weights from different
makers, ask other carvers if you may try their tools before deciding which to
buy. While it may take time and be
expensive, one day you will have a set of quality tools which will suits you
well in whatever type of carving you choose to do.
Your
carving Tools
There
were once approx. 2400 carving tool profiles available to the carver. Almost half have been lost to time. How do we know this?, from old shipping
manifests which have been uncovered during archeological digs. There are almost 1200 profiles still being
manufactured today. Before the
industrial age, highly skilled metalsmiths and blacksmiths were relied upon to
make a carvers chisels.
The Steel
The Rockwell C scale is a way of measuring metals
hardness and its ability to indent into a softer surface. The higher the # the
harder the steel. Soft steel will not hold an edge for very long. Harder steel will tend to be brittle and will
chip and perhaps crack. A good carving tool will have hardness 56-62 with most
top quality tools at approx 59
Sheffield (English) and soligen (German) steel is the best steel available today
The Sheffield List
Carving Knife
Probably the first tool any carver starts with is a knife. Its primary use is for whittling and chip carving. The blade is about 1 1/2" long, and has a handle designed to fit the hand. Like gouges, it should be made of high carbon steel that will hold an edge for a long time.
Probably the first tool any carver starts with is a knife. Its primary use is for whittling and chip carving. The blade is about 1 1/2" long, and has a handle designed to fit the hand. Like gouges, it should be made of high carbon steel that will hold an edge for a long time.
Carpenter's Chisels
These chisels have a flat edge (#1 Sweep). They are not usually used for sculpture, because the edge of a flat chisel tends to dig into the wood, twisting and plunging the tool deeper on one side than the carver may have desired. They can give a crude, unschooled look that may be desirable on some types of sculpture
These chisels have a flat edge (#1 Sweep). They are not usually used for sculpture, because the edge of a flat chisel tends to dig into the wood, twisting and plunging the tool deeper on one side than the carver may have desired. They can give a crude, unschooled look that may be desirable on some types of sculpture
U-Gouges
Gouges are the work horses of carving. U-gouges are designated by the width
of the cutting edge (in inches or millimeters), the sweep, or amount of
curvature of the edge (an arbitrarily assigned number), and the shape of
the shaft (straight, bent, spoon, and back bent).
Gouges can be purchased:
- in widths from 2mm (1/16") to 60 mm (2 3/8")
- in sweeps from #2 (a barely perceptible curve) to #11 (a very deep, half round curve)
- in straight, bent, spoon, and back-bent shapes
Gouges can be purchased:
- in widths from 2mm (1/16") to 60 mm (2 3/8")
- in sweeps from #2 (a barely perceptible curve) to #11 (a very deep, half round curve)
- in straight, bent, spoon, and back-bent shapes
V-Gouges
V-gouges are designated by the width between the top edge tips and the angle of the vee bottom edge.
Gouges can be purchased:
- in widths from 2mm to 30mm
- in 60˚ (#12 sweep) and 90˚ (#13 sweep)
V-gouges are designated by the width between the top edge tips and the angle of the vee bottom edge.
Gouges can be purchased:
- in widths from 2mm to 30mm
- in 60˚ (#12 sweep) and 90˚ (#13 sweep)
Bent
and Spoon Gouges
These specialty gouges are used to get into inaccessible spots on a carving that a straight gouge can't reach.
Bent gouge: the entire length of the shaft is curved.
Spoon gouge: the final 1 1/2" of the shaft is deeply bent in a spoon shape.
Back bent gouges: a spoon gouge with the curve reversed so the cutting edge is convex instead of concave.
These specialty gouges are used to get into inaccessible spots on a carving that a straight gouge can't reach.
Bent gouge: the entire length of the shaft is curved.
Spoon gouge: the final 1 1/2" of the shaft is deeply bent in a spoon shape.
Back bent gouges: a spoon gouge with the curve reversed so the cutting edge is convex instead of concave.
Skewed Chisel
A skewed chisel's cutting is angled back from the leading edge at a 45 degree angle.
They come in straight, bent, and spoon shapes and in varying widths.
These are specialized tools and are seldom, if ever, used
A skewed chisel's cutting is angled back from the leading edge at a 45 degree angle.
They come in straight, bent, and spoon shapes and in varying widths.
These are specialized tools and are seldom, if ever, used
Palm Tools
Most of the above tool shapes can be purchased as smaller palm tools. A chip-carving knife and an assortment of palm gouges are all that is needed for creating small carvings in basswood or other soft woods.
Most of the above tool shapes can be purchased as smaller palm tools. A chip-carving knife and an assortment of palm gouges are all that is needed for creating small carvings in basswood or other soft woods.
Mallet
The traditional mallet for carving is cylindrically shaped and made from a heavy, dense hardwood.
I prefer using a rubber mallet. While it doesn't have the driving power of a wood mallet, it is less noisy, easier on the chisel handles, and has some spring that brings the head back up for the next swing.
The traditional mallet for carving is cylindrically shaped and made from a heavy, dense hardwood.
I prefer using a rubber mallet. While it doesn't have the driving power of a wood mallet, it is less noisy, easier on the chisel handles, and has some spring that brings the head back up for the next swing.
Basic Carving Strokes
Tool Patterns
Tool Patterns
As a beginning carver, the choice of carving tools
available can be overwhelming. Which tools you really need to learn this craft
and which tools you really will use can be a hard decision. There are several
basic tool shapes that are standard to this hobby. The primary carving blade is
the carving knife.
KNIFE
The knife has a thin blade that will be about 1 3/4 inches
to 3 inches long, and tapers to a point at the tip of the blade. The entire
straight faced edge of the blade is sharpened to provide you with an ability to
cut lines into the wood and to whittle away long slivers of excess material.
Short blades are usually referred to as bench knifes where a longer style blade
will be called a Sloyd knife. Carving knife styles are also marketed under the
names of 'detail knives', 'whittling knifes', and 'straight knives'. Of
all the tools that you will purchase, this one is the main stay of your kit and
it is worth the investment for any beginner to begin with an excellent quality
of blade. There are many fine examples of detailed carving that are done using
only the knife.
Gouge |
The second style of tool that you will be using is the
gouge. Where the bench knife tapers to a point, the gouges end with a blunt
cut. The full length of the blade is either rounded for c-curve gouges, tightly
rounded for u-curved gouges also called veining tools or parting tools. The
final edge of the blade is sharpened to slice out the wood. Gouges remove great
quantities of wood at a time and so are used to do the rough cutting in
carving.
V tool
This tool comes to a sharp "v" point at the tip
creating a deeply scored line in the wood. "V" gouges are
available in a variety of angles from very tight "v"s to widely open
"v"s. Use this one to carve along joint lines in the design and for
detailing as the beard and hair in a North Wind pattern.
Chisels also have only the final edge of the tool
sharpened, however the end will be cut in a flat end or angled end. These flat
blades are used for the stop cut in relief carving, for removing large areas,
and for crisping corners. They are also excellent for scraping the final
surface of your work to leave a clean smooth finish. Chisels cut at an angel
are called "Skews"
There are many specialty carving tools that have been
developed over the years. For undercuts and removing the background areas in
tight corners you might want a dog-leg skew. There are also bent gouges,
backbend gouges, spoonbit, and fishtails available for your use. As your craft
is developed, like most carvers, you tool kit will increase with a variety or
knife shapes. Tools also come in a variety of widths from the micro carvers
that are used for very fine detail and miniature works to the large fish tail
gouges and awls that remove great quantities of wood with one stroke.
Each tool creates it's own pattern of stroke in the wood.
Use a scrap of softwood to practice and explore each of your new tools.
Remember also that each individual blade style can create a variety of strokes
depending on the depth of the cut and the angle of the blade entry into the
wood. A c-curve gouge will make a beautiful tear dropped shape stroke that both
tapers into the cut and then back to the surface of the wood. Yet if you hold
it upright at a very slight angle and push into the carving you can make fish
and dragon scales with the blades imprint.
Odds and Ends
Most carvers are self-taught or taught by someone who was
self-taught. The problem with this is
that bad habits are learned and taught.
There is no “magic” tool which will make you a good carver,
only knowledge, quality tools and practice will accomplish that.
Long standing techniques have come down to us through the
centuries. The reason why they are still
being taught is because they are reliable methods that work.
A good tool is an extension of a carvers arm. Tools by themselves do nothing but look
pretty. It is the carver who makes them
work.
Modern carving tools have only been around since the
Victorian era, before that Blacksmiths individually fashioned tools. Before the
iron age, bones, obsidian and rocks were used to fashion carving tools. Carving is one of the oldest, if not the
oldest, craft. The possessor of carving
tools and skills assured himself a valued place in the harsh primitive times. A
6000 year old carver would recognize most of the modern profiles and would
understand their purpose.
Carving tools are not disposable and are
manufactured to last several lifetimes.
Pass them on!
Now get carving!!!
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Tool Sharpening Tips and Techniques
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Sharpening and Maintaining an edge
Always be Alert and never attempt to sharpen
if you are not in full command of
your mental and physical faculties.
If you maintain your knife blade after it has been
sharpened you will not have to sharpen it. To maintain the blade
give it a couple of strokes as suggested below, with the 1,000 grit or 2,000 grit wet/dry sand paper
or stone. Then strop it with the 10,000 grit paste.
Straight
Single Edge Blade
If the knife is very dull
start with a 600 or 800 grit wet/dry
sand paper. Lay the knife flat on the
edge of the paper. Lift the back of the knife slightly about 5 to 10 degrees so
as the edge that is to be sharpened is resting on the sandpaper. Slide the
knife away from the cutting edge. See diagram on the bottom. Do this two time
on one side then turn the blade on the other side and repeat the same process
on the opposite side of the blade. You have removed metal about 1/16” from the
cutting edge, which is normal. The key is to keep it almost flat on the paper
and rotate from side to side. The pressure you put on the paper should be light
but firm. After you have a good edge with the 600 or 800 grit paper you will
want to repeat this process with the 1000 grit paper and the same with the
2,000 grit paper . You may want to go to a higher grit, for a finer edge. You
may also want to strop the blade, on leather with the white compound , to clean
off the burrs at the end of your sharpening. To strop put compound on the strop
and raise the back up 5 to 10 degrees and use the
sharpening motion. You can go back and forth so long as you keep the knife
fairly flat so you don’t cut the strop. When the compound gets black and shiny
it is used up so scrape it off and recharge it and let it dry.
Caution: Do not raise the back of the blade too high
you will remove the cutting edge with a couple of strokes or put shoulders on
the or cutting edge side of the blade.
Double Edge
Curved Blade
If the knife is very dull
starting with the 600 to 800 grit wet/dry sandpaper. Rip the paper sheet into
¼’s. Wrap one of the ¼’s around a dowel
that will fit on the inside of the curve or hook on the blade. Lay the paper
& dowel flat on the blade. Lift the paper & dowel up 5 degrees toward
the cutting edge then stroke away from the edge. Do the same amount of strokes
on each side until you have the desired edge. Remember to do the same amount of
strokes on each side for even wear. Repeat this same process with
1,000 and 2,000 grit wet/dry sandpaper or sharpening stone. You may want to go to
higher grit, for a finer edge. You may
also want to strop the blade on leather to clean off any burrs at the end of your sharpening.
Spread some white lightning stropping compound onto the leather strop. When the
compound dries on the strop use the sharpen method on the compound. When your
compound gets black and shiny gently scrape it off and recharge it with clean
compound. It is about a 10,000 grit and
brings the tool up to a super fine edge.
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Woodcarving Tips I wished I had learned Years Earlier
I started out in woodcarving not
knowing much. I had some general novice
woodworking skills, some middle of the road household tools and not much
else. When I actually began carving, I
didn’t know any other woodcarvers so I was a true self-taught hand carver,
toiling away in the basement in the middle of the night while my family and the
rest of the world were fast asleep, using whatever tools I had at hand. Some things came easily, other things I struggled
through, but little by little, I learned.
It would have been great to have had an experienced carver guide me
along, but that was not to be. If there
was any advice I would give to a beginner carver, which he would carry with him
through all his future years of carving, it would have to be some tips on
accumulating tools.
Initially, I thought I needed to
have a whole bunch of different sets of tools and being on a budget; I wound up
with a whole bunch of useless tools. I
was buying economy tools and judging the value on how many tools I bought vs.
how much I spent. It didn’t take long
for the inferior tools to frustrate me and to come to the conclusion that I was
going about things the wrong way. I soon
came to accept that a quality tool was easily worth its price and if cared for,
could last a carver’s lifetime and perhaps generations longer.
The first tool purchase should be an
all purpose carving knife, not a utility knife, not a bench knife but a knife
made specifically for carving. I personally
recommend the 1 1/2” Mora Frost carving knife.
It is a top quality knife at an economical price. It can be found many
places on line for $10-$20. It is made
in Sweden of laminated steel and
is a strong knife that will hold a well sharpened edge with only occasional
stropping needed. You should also at this time purchase, sharpening stones, a
strop and some decent polishing compound.
Your carving tools will only be as good as they are sharp. A dull tool is a dangerous instrument in any
hand.
The next tool purchase should be a 6
piece set of top quality carving chisels and gouges. These should be full-size professional
tools. If you buy a larger set, you will
find that there will be a few tools that you will never really use. It is wise
to spend your money on tools that you will want to use often. I recommend Pfiel (swiss-made) tools. They are a well constructed balanced tool and
come pre-sharpened from the factory. You
will not be disappointed. A starter set should include a 60 degree v-tool, a
straight chisel, a skew chisel, a veiner, a #5 gouge and a #9 gouge. These are the basic profiles that you will
use again and again. From this point on,
chisels and gouges should be purchased on a need by need basis, or from a
personal preference point of view. There
are over 1200 profiles of woodcarving tools manufactured today. There are
detail and roughing knives, palm chisels, micro chisels, bent, dog leg chisels
and more, all to be considered when fleshing out your original set. Try out different brands, different styles of
handles and different sizes and weights.
Other carvers’ recommendations can guide you but the tool must feel good
in your hand or you will not reach for it.
Remember to be careful reaching for any chisel, injuries seem to occur
more often when reaching for or putting away the tools rather than when you are
actually carving.
When contemplating before beginning a carving,
imagine where the difficulties will lie and try to purchase a chisel which will
make the job easier. When estimating a
commission carving, I will sometimes include the cost of a certain chisel which
will be used. You can purchase one
chisel every month or every two months and before long will have a set which
many will envy and you will have a core selection of chisels that you not only
will use but that you will look forward to using.
Maura
Macaluso
www.carvinginnyc.com
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